Module 1: Powertrain Fundamentals

• Understanding Engine Types:
  • Fundamentals of Internal Combustion Engines (Petrol, Diesel)
  • Hybrid and Electric Powertrains: Core Concepts and Integration
• Fuel and Air Supply Mechanisms:
  • Traditional and Modern Fuel Injection Systems
  • Air Intake, Turbocharging, and Supercharging
• Engine Cooling and Lubrication Systems:
  • Types of Cooling (Liquid, Air), Role of Coolants
  • Lubrication Methods: Types of Engine Oils and Their Functions
• Engine Performance and Diagnostics:
  • Measuring Engine Performance: Torque, Power Curves, Efficiency
  • Common Engine Issues and Diagnostic Tools

Module 2: Vehicle Power Transmission and Drivetrain

• Overview of Vehicle Transmission Systems:
  • Working of Manual, Semi-Automatic, and Fully Automatic Transmissions
  • Clutch Systems: Working Principles, Hydraulic vs. Mechanical Clutches
• Drivetrain Dynamics:
  • Drive Types: Front-Wheel, Rear-Wheel, All-Wheel, and Four-Wheel Drive
  • Differentials: Limited-Slip, Open, and Locking Differentials
• Advanced Transmission Technologies:
  • CVT (Continuously Variable Transmission)
  • DCT (Dual-Clutch Transmission) and Paddle Shift Mechanisms
  • Impact of Modern Transmission on Vehicle Performance and Efficiency

Module 3: Automotive Control and Dynamics

• Vehicle Handling and Stability:
  • Forces Acting on Vehicles: Traction, Oversteer, Understeer
  • Impact of Load Distribution on Vehicle Stability
• Suspension Systems and Vehicle Ride Quality:
  • Types of Suspension: Independent, Semi-Independent, Solid Axle
  • Shock Absorbers, Anti-Roll Bars, and Active Suspension
• Steering and Control Systems:
  • Steering Mechanisms: Rack and Pinion, Power Steering, Electric Assist
  • Electronic Stability Control (ESC), Traction Control Systems
• Braking Systems:
  • ABS (Anti-Lock Braking System), EBD (Electronic Brakeforce Distribution)
  • Regenerative Braking in Electric and Hybrid Vehicles

Module 4: Emission Regulations and Control Systems

• Emission Types and Environmental Impact:
  • Harmful Emissions: CO2, NOx, Particulate Matter
  • Government Standards: Bharat Stage VI, Euro VI
• Emission Control Systems in Modern Vehicles:
  • Catalytic Converters: Working and Efficiency
  • Diesel Particulate Filters (DPF), Exhaust Gas Recirculation (EGR)
  • Selective Catalytic Reduction (SCR) and AdBlue Technology
• Technological Advances in Emission Reduction:
  • Variable Valve Timing, Cylinder Deactivation
  • Mild Hybrid Systems and Start-Stop Technologies

Module 5: Vehicle Maintenance and Diagnostic Techniques

• Routine and Preventive Maintenance:
  • Importance of Scheduled Servicing: Oil Changes, Filter Replacements
  • Vehicle Health Monitoring: Tire Pressure, Fluid Levels, Brake Checkups
• Modern Diagnostic Tools and Methods:
  • Onboard Diagnostics (OBD-II): Reading and Interpreting Trouble Codes
  • Use of Scan Tools and Diagnostic Software in Troubleshooting
• Common Automotive Faults and Troubleshooting:
  • Engine Misfires, Transmission Issues, Electrical System Failures
  • Techniques for Resolving Suspension and Brake System Problems
• Advanced Diagnostic Technologies:
  • Remote Vehicle Monitoring Systems
  • Predictive Maintenance Using IoT and Big Data

Module 6: Automotive Electrical Systems and Electronics

• Core Electrical Systems:
  • Understanding Vehicle Electrical Circuits: Alternators, Starters, Batteries
  • Modern Vehicle Lighting: LEDs, Halogens, Smart Headlights
• Vehicle Control Systems:
  • ECU (Engine Control Unit) and Electronic Control Modules
  • Role of Sensors and Actuators in Vehicle Functioning
• Automotive Infotainment and Connectivity:
  • GPS Navigation, Bluetooth, Internet Connectivity in Vehicles
  • Telematics: Fleet Management and Vehicle Tracking
• Electronic Innovations:
  • Autonomous Driving Technologies: Adaptive Cruise Control, Lane Assist
  • Vehicle-to-Vehicle (V2V) and Vehicle-to-Infrastructure (V2I) Communication

Module 7: Hybrid and Electric Vehicles (EV)

• Introduction to Electric and Hybrid Technologies:
  • Difference Between Hybrid, Plug-in Hybrid, and Fully Electric Vehicles
  • Key Components: Electric Motors, Battery Packs, Power Electronics
• Battery Technologies for Electric Vehicles:
  • Lithium-Ion, Nickel-Metal Hydride, and Solid-State Batteries
  • Battery Management Systems (BMS) and Charging Infrastructure
• Hybrid Vehicle Architecture:
  • Series and Parallel Hybrids: How They Function
  • Regenerative Braking and Its Role in Energy Efficiency
• Challenges and Opportunities in EV Adoption:
  • Charging Networks, Government Incentives, Policy Support
  • Future Trends: Wireless Charging, Battery Swapping

Module 8: Automotive Safety Systems and Crash Analysis

• Fundamentals of Automotive Safety:
  • Active and Passive Safety Features: Airbags, Seatbelts, Crumple Zones
  • Structural Integrity and Crashworthiness: Impact on Safety
• Advanced Driver Assistance Systems (ADAS):
  • Role of Technologies Like Lane Departure Warning, Blind Spot Detection
  • Adaptive Cruise Control, Automatic Emergency Braking, Autonomous Parking
• Crash Testing and Safety Standards:
  • Crash Test Procedures and Ratings: NCAP, Bharat NCAP
  • Analysis of Crash Test Data: Safety Ratings and Improvements
• Case Studies on Crash Prevention and Safety Design:
  • Real-World Examples of Safety Failures and How They Were Mitigated
  • Designing Safer Vehicles Using Advanced Crash Analysis Techniques

Module 9: Computer-Aided Design (CAD) and Manufacturing (CAM) in Automobiles

• Introduction to CAD Tools for Vehicle Design:
  • Use of Software Tools Like AutoCAD, CATIA, and SolidWorks
  • Designing Automotive Components Using 3D Modelling Techniques
• Manufacturing Processes in the Auto Industry:
  • Overview of Metal Forming, Machining, and Additive Manufacturing
  • CNC Machining, Robotics, and Automation in Production Lines
• Virtual Testing and Prototyping:
  • Finite Element Analysis (FEA) for Stress, Strain, and Crash Simulations
  • Aerodynamic Testing Using Wind Tunnels and Computational Fluid Dynamics (CFD)
• Integration of CAM in Production:
  • Use of Computer-Aided Manufacturing for Precision Engineering
  • The Role of Robotics in Mass Vehicle Production